China Patterned Rubber Conveyor Belt Manufacturer, Factory

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China Patterned Rubber Conveyor Belt Manufacturer, Factory

A patterned conveyor belt is an inclined conveyor belt composed of a patterned covering adhesive on the working surface and a flat covering adhesive and belt core on the non working surface. There are "human" shaped patterns on the belt surface that are higher than the belt body. The patterns can be open or closed, and each pattern can be divided into three types: high, medium, and low.

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Product Description

Introduction

A patterned conveyor belt is an inclined conveyor belt composed of a patterned covering adhesive on the working surface and a flat covering adhesive and belt core on the non working surface.

Pattern conveyor belt · Features:

Core materials: Ordinary cotton canvas (CC), polyester cotton blended canvas (CP), nylon (NN), polyester (EP), etc.
Bandwidth: 300~800mm
Pattern height: 5, 10, 15, 20mm. Note: Pattern shape can be designed according to user requirements.
Conveying capability: Suitable for conveying materials with an inclination angle of 0-40 °, preventing material from sliding down.

Commonly Used Patterned Conveyor Belts

Herringbone Pattern

Folding feature: There are "human" shaped patterns on the belt surface that are higher than the belt body. The patterns can be open or closed, and each pattern can be divided into three types: high, medium, and low.

Folding purpose: Suitable for conveying powdered, granular, and small materials with an inclination angle of ≤ 40 degrees, as well as bagged materials.

Striped Pattern

Folding feature: There are strip-shaped patterns on the belt surface that are higher than the belt body, and the patterns are divided into three types: high, medium, and low. Each type of pattern can be divided into sparse, dense, and other forms according to the arrangement spacing.

Folding purpose: Suitable for horizontal conveying of packaging materials with an inclination angle of ≤ 30 degrees. If the groove is formed, it can replace the herringbone pattern.

Granular Pattern

Folding feature: There are granular patterns on the belt surface that protrude from the belt body or are embedded in the belt body, and the pits can also be made into square holes, edges, and cloth patterns.

Folding purpose: Convex granular patterns are suitable for conveying soft packaging materials or materials that require gripping force (such as cardboard boxes) or non sliding conveying. The concave granular pattern is suitable for conveying granular materials with an inclination angle of ≤ 45 degrees.

Fan-shaped Pattern

Folding feature: There are semi-circular (or 1/4 circular) patterns on the belt surface. When the tape is grooved, the pattern is intertwined into a fan-shaped (or semi-circular) shape, belonging to the high pattern category.

Folding purpose: Suitable for conveying powder, particles, and block materials with a large inclination angle of ≤ 45 degrees.

Other patterns: Lawn patterns, fishbone patterns, diamond grid patterns, cross patterns, mesh patterns, inverted triangle patterns, horseshoe patterns, sawtooth patterns, small dot patterns, diamond patterns, snake skin patterns, cloth patterns, large frustum patterns, wave patterns, washboard patterns, straight patterns, golf patterns, large grid patterns, matte patterns, coarse texture patterns, grid patterns, etc. are suitable for different performance requirements in different working environments in the industrial field.

Composition and Variety

Compose: The patterned conveyor belt consists of two parts: the base belt and the patterned belt.

Common varieties: Due to different materials being transported and varying inclination angles, the required pattern shape and height are also different. The commonly used varieties include: herringbone, octagonal, fishbone, U-shaped, cylindrical, pockmarked, etc. Or designed according to user requirements, suitable for patterned conveyor belts for powder, granular, and block materials with an inclination angle of less than 30 degrees.

Maintenance of Patterned Conveyor Belts

Keep clean during transportation and storage, avoid direct sunlight or rain and snow immersion, and prevent contact with substances such as acids, alkalis, oils, organic solvents, etc. Keep at a distance of one meter from the heating device.
During storage, the warehouse temperature should be maintained between 18-40 ℃, and the relative humidity should be maintained between 50-80%.
During storage, the conveyor belt must be placed in rolls and not folded. It should be flipped once every quarter.
Conveyor belts of different types and specifications should not be used together, and it is best to use adhesive bonding for their joints.
The type, structure, specifications, and number of layers should be selected reasonably according to the usage conditions.
The running speed of the conveyor belt should generally not exceed 2.5 meters per second. For materials with large block size and high wear, and the use of fixed unloading devices, low speed should be used as much as possible.
The relationship between the diameter of the transmission drum of the conveyor and the fabric layer of the conveyor belt, the matching of the transmission drum and the reversing drum, and the requirements for the groove angle of the idler should be reasonably selected according to the design regulations of the conveyor.
The feeding direction should follow the running direction of the conveyor belt. To reduce the impact of material falling, a chute should be used to minimize the falling distance. The receiving section should shorten the distance between the rollers and use buffer rollers to prevent material leakage. The belt should be equipped with a soft and moderate material blocking plate to prevent scratching the surface.

Precautions

With the popularization of conveyor belts in industrial production, multiple varieties, high performance, lightweight, multifunctional, and long service life are several aspects that manufacturers are concerned about. In industrial production, the correct use of conveyor belts is particularly important. The following precautions should be taken when using conveyor belts:

1 Avoid the roller being covered by material, which may cause ineffective rotation, and prevent material leakage from getting stuck between the drum and the tape. Pay attention to the lubrication of the moving parts of the conveyor belt, but do not oil the conveyor belt;
2 Prevent the conveyor belt from starting under load;
3 If the conveyor belt deviates, timely measures should be taken to correct it;
4 When local damage is found on the conveyor belt, artificial cotton should be used for timely repair to prevent expansion;
5 Avoid the conveyor belt from being blocked by the frame, pillars, or block materials to prevent collision, breakage, and tearing.

Frequently Asked Questions (FAQ)

Q What is the maximum inclination angle a patterned conveyor belt can handle?

A patterned conveyor belt is suitable for conveying materials at an inclination angle of 0-40 degrees to prevent materials from sliding down. Certain patterns like granular and fan-shaped patterns can handle up to ≤ 45 degrees.

Q What core materials are used in these conveyor belts?

The core materials of the patterned conveyor belt include ordinary cotton canvas (CC), polyester cotton blended canvas (CP), nylon (NN), and polyester (EP).

Q What are the temperature and humidity requirements for storing conveyor belts?

During storage, the warehouse temperature must be maintained between 18-40 ℃, and the relative humidity should be kept between 50-80% to ensure the longevity of the belt.

Q Can I fold a patterned conveyor belt during storage?

No. During storage, the conveyor belt must be placed in rolls and not folded. Additionally, it should be flipped once every quarter.

Q What speed limit should be observed when running a patterned conveyor belt?

The running speed of the conveyor belt should generally not exceed 2.5 meters per second. For materials with large block sizes and high wear, a lower speed should be used as much as possible.

Q How should local damage on the conveyor belt be handled?

When local damage is found, artificial cotton should be used for timely repair to prevent the damage from expanding further.

Product Detail

China Patterned Rubber Conveyor Belt Manufacturer, Factory

Product Description

Introduction